EuroTour
Hard-core CEG'er
You're suggesting he try to drill a hole straight through a hardened 1" thick axle? Good fing luck! 
You're suggesting he try to drill a hole straight through a hardened 1" thick axle? Good fing luck!![]()
I understand what you're saying but with the Contour design it would be impossible for the axle to back out of the hub or for the wheel to fall off.
Get it fixed right, and good luck. I'll go away now.
IIRC the stock one is a 27mmIt depends. My aftermarket reusable is 30mm. I believe the stock ones are smaller, but not sure.
Couldn't believe how much torque 208 ft/lbs is, or what it took to get it tight enough. (FWIW, I weigh about 170 :laugh: ) It was definately way more than I would have thought.
So we have 30mm, 27mm, and 32mm... anybody want to second one?
The axle nut is loosening up and yet he continues to drive on it. That is insane. If the nut comes off he could die. Either stop driving the car, fix the problem correctly, or put a mechanical device in place to get rid of the safety risk. Sure a cotter pin doesn't fix the problem. If the nut loosens to the cotter pin the bearing will wear quicker, but The wheel isn't going to fall off.
And yes you can drill through the axle. It is only surfaced hardened. Carbide bit and a drill press.
for history the Dodge Dakota had issues with wheel nuts backing off. There came close but never had a recall. The F150 tried to use the dakota nut design, but couldn't keep the nut from loosening up in prototype. The fix .... lock tight and a cotter pin. bearing life was reduced but still met specifications.
the axle is split, and the balljoint or wheel bearing fails so bad that the inner hub could come off.
well technically I was a second on the 32 mm but the original poster deleted the reply.