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Quick 3l Reference Guide

KAOS_3.0

Hard-core CEG'er
Joined
May 16, 2008
Messages
2,997
Location
SE / CLT,NC / ATL,GA
so while I'm doing number two, I'm blasting through the ford cd taking down a quick reference guide for myself, just wondering if that would be a popular idea for a sticky here?

because after you've done one, you dont need a paragraph reminding you to put the grounds back on the bell housing.

sort of a cliff note so us n00bs dont have to troll back through the ford cd all the time.

good idea?
 
Engine removal How To

Engine removal How To

I wrote this for a memeber here to help him remove his engine, might be a good start ;)

First I do the small things from top, airbox, battery, battery tray, wiring connections (undo one at the besides the brake booster the other connection is under the powersteering fluid reservoir, the reservoir comes out by pulling it up) Take the wipers and the wipercowls off, this will give you some more clearence you want without breaking them off when you are pulling the engine out.

Once I do these I move to the bottom, I take out the bottom front and bottom rear roll resistors off, take the y-pipe and cat off, take the shift cable connection at the transmission off. Take the bottom mounts off completely you want to have all the room to pull the engine out. Keep the top 2 mounts on for the time being as they will support the weight of the engine.
Then drain engine oil and tranny oil.
While they drain take the tie rods off the spindles and pop the spindle off from the ball joints on each side.
Pop out the axle from the tranny on the drivers side, undo the nut on the spindle and put it aside, for the passenger side pop the axle out from the intermediate shaft and take the nut off the spindle and put it aside.
Taking the drivers side axle is much harder than the passenger side. Pry by working around the axle, I pry at one spot turn it a little pry more turn pry etc etc. It helps taking them off.
Then you can move onto draining the coolant, there is about 8 Liters in there so make sure you have a big enough container.
The rad can stay in along with the fan shroud while you are pulling the engine out.
The drain plug for the rad is on the bottom passenger side corner of the rad you are going to need a screwdriver with a big flat head to remove it.
Once you drain the coolant you will notice the rad hose right by the drain plug, the easiest way to remove this is by removing the radiator support braket which is connected to the subframe on the passenger side. Take that off and you can easly access that hose.
Then start taking off the big coolant hoses on top of the tranny, keep your container under the car over there since you are still going to have coolant coming out.
Undo your fuel rail with the disconnect tool. And take off the 2 powersteering lines going into the p/s pump. Make sure you keep a container under the car since the p/s fluid is messy. Remove the hydraulic line going to the throwout bearing/slave cylinder on tranny and move it out of the way.
I am probably missign a few things but at the end you should have the engine supported in there just by the top 2 mounts, put a jack under the engine and just support from the oilpan with a block of wood. Take the top 2 mounts off.
I usually place my chain using the studs which are revealed after you pull the mounts on the tranny and engin. I slide a link of the chain onto the stud and put a nut on it. Just make sure you have a chain that is suitable for the weight.

When you are pulling the engine out make sure you are lifting from a point where the engine won't tip front/back or side to side. You want to pull the engine right up since its pretty tight in there.
 
I was thinking more like a punch list, to make sure you dont skip a step.

something like
---------------------------------------------------------

- Rig up Hood
- Remove battery/ect.
- Remove intake
- Take vac lines loose/ label if necessary
- Loosen and cap clutch line
- Drain and take loose PAS lines
- Loosen PAS res.
- Take loose PCM and Bulk head connectors.
- Label and take loose all harness connections from Engine to Chassis
- Take starter connection and grounds loose
- Take Coolant system/Fan electrical loose
- Lift car
- Remove radiator
- Drain MTX (save fluid if poor)
- Take shift linkage loose
- Tear down suspension and pull axles
- Remove Y-pipe
- Remove Both RR's completely
- Lower car
- Secure Engine to lift
- Take upper Engine mounts loose
- Lift it on out

- installation is the reverse of removal

------------------------------------------------------------------

because you should basically already understand what you have to do for each one of those tasks.

what do you think? I find it quite useful, it helps establish a similar order of tasks for each time so it gets repetitive and hard to screw up.

useful?
 
I guess whatever works. But there is bo need to remove the radiator.

Also I prefer to drain the fluids right before pulling the engine while its supported by the two top mounts so that while taking off parts from under the car there is not a mess of fluids that you are working on/around.
 
true, though I find it easier to pull out the radiator than remove the ac condenser and the coolant pipe.

learned something the hard way today though, if you have the slightly taller plastic taurus coil pack, you absolutely have to remove the shroud for the wipers.

I'm now in need of another taurus coilpack.... :(
 
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