A while back a friend of mine had a Porsche 914. It was a t-top variety so the structure flex was an issue. He contacted a supplier who sold structural epoxy foam who pumped the foam into his 914 body cavities. Volla, very stiff structure.
Keeping that in mind, I'm wondering if we can achieve similar results with something less exotic. I was thinking of the Great Stuff foam with minimal expansion( read maximum strength ) type. If I can fill the rocker panel, the cross members and the pillars with the foam, I think we can significantly increase the stiffness of our Contours.
This will improve many things but the first two benefits are better handling( much more predictable ) and reduced noise( less flexing - less noise ). What do you think?
