Why not just take the easy route and have a place make a batch of black reflector headlights(i.e. Hightowers)? As hard as it is to tear them apart, paint them, and get them back together without them looking like a$$, there would be more than enough people willing to buy them(myself included). I would think all the shop would have to do is make molds from existing parts(thus keeping the price down), correct me if I'm wrong.