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If you are just concerned about the engines ability to take forced induction in general, I'll chime in as well. If not, you dont have to read this

My car has about 40K miles w/ the vortech supercharger. Engine still runs fine (runs to nearest source of wood!)


Simon new- '04 Dodge Dakota 4x4. V8, 5spd FOR SALE Black 98 SVT EO (#2119 of 6535)- SOLD! New project-'88 Ranger 302 swap.
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Originally posted by Josch:
...installs. I mean, I'm curious to hear about all you guys who have done turbo kit installs to your cars, and I want to hear how many miles you guys have gotten so far WITHOUT ANY ENGINE TEARDOWNS. If you've had your kit for 5000mi and had to teardown twice since your install, then your not included. I only want to know who has done turbo upgrade and had very reliable results (no lean meltdowns) and which kit you bought, along with what other supporting mods you had to make in order to make everything work right. And what psi do you run with your combo?




4000 miles since I built it and tuned it after the last accident. See, tuning really is the key!

Anyway, 4000 miles in a hot climate, Arizone 109+ heat (was 116 today!!! wow) and texas, 90-100 degree heat.

The car is still kicking out some serious power.

Who's to say how long it'll last, Keyser has a full year now.


Former owner of '99 CSVT - Silver #222/2760 356/334 wHP/TQ at 10psi on pump gas! See My Mods '05 Volvo S40 Turbo 5 AWD with 6spd, Passion Red '06 Mazda5 Touring, 5spd,MTX, Black
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Thanks guys for all the useful info. I didn't know that the water to air system has a heat exchanger mounted in front. That definitely explains why it would work during constant duty.

Also Warmonger, AZ IS HOT I agree! I lived there for a year back in '96-97 (in Mesa area), and it sure DOES get hot there. I remember once it got up to 122 deg F in August for a few days in a row! Definitely good reason to keep your air charge temp cooled.

So basically, the trick here is to re-map the fuel and timing curves on the chip with these kits exclusively? I guess 'back in the old days' when I was into 5.0 mustangs (before we could easily reflash eeproms like we can now), the big trick everyone would use to control timing advance was a boost retard device (an add on module) that would retard timing based on how much boost you had. And to counteract the pressure differential of intake pressure vs fuel rail pressure, there were also little units (variable valves) that would hook up to the return line going back to the tank that would gradually close off the return line based on how much boost you were producing to counter this pressure differential. Like say if you had 10psi in the intake manifold under boost, that would fight against the 39psi in your fuel rail (thus making less fuel flow under boost at any given inj pulse width), this valve could be adjusted to close the return line a bit under boost so it would effectively bump up the fuel line pressure from 39psi to 49psi to counteract that 10psi of boost pressure in the intake. It could even be adjusted higher yet just to supply an even richer mixture if necessary under boost conditions IF NEEDED (like I said, we all used to run stock computers with our built motors so manipulating the computer around it's stock program was the key to survival). Now in theory this sounds like a good device, but I've never seen one in action first hand as I've never ran boost before in a non-OEM application (only read the data and seen guys at the track with them). I would still think that the fuel valve I just spoke of would be necessary even for newer cars like our Contours, even with new chip caliberations afterwords as well just to further fine tune it. And with valves like these, you don't have to crank up your injector pulse width as much to compensate for the pressure differential, so then you don't need to install higher flowing injectors (until you get up to the REALLY high output applications). Do the turbo kits come with any type of fuel pressure correction device?


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Originally posted by Josch:
I would still think that the fuel valve I just spoke of would be necessary even for newer cars like our Contours, even with new chip caliberations afterwords as well just to further fine tune it. And with valves like these, you don't have to crank up your injector pulse width as much to compensate for the pressure differential, so then you don't need to install higher flowing injectors (until you get up to the REALLY high output applications). Do the turbo kits come with any type of fuel pressure correction device?




The hack job way of doing things is as you described, using larger injectors and stock fuel pressure is the proper way to fuel the added power.


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Did you know that the most automakers change fuel pressure via manifold vacuum to compensate for fuel pressure vs intake manifold pressure? So why would it be hack to further compensate fuel psi under pressures above atmospheric as well (i.e. boost). So your saying that the automakers have hacked our cars? The real hack way is to keep the fuel pressure always set at one fixed point and only change pulse width to compensate for the differential. To each his own I guess? I still think I would rather have the pressure diff compensated physically at all times. Then you could leave the factory's fuel curve more like stock. But what do I know? Maybe the factory's way is the wrong way?


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Plus, it seems to me that you would want to increase the fuel pressure to keep your nice injector spray pattern (and better atomization), having a 39psi fuel line psi with 10psi boost would be a 10psi differential, so that would be like the same as effectively LOWERING your fuel line psi to 29psi (at atmospheric psi) I would think(?), and that would affect the way the injectors spray I would think as well. I would rather boost the fuel pressure the same according to boost so your 'net' psi will always stay constant. This is just my logic on it. Maybe there is a good reason not to do it this way? I'm no engineer


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Originally posted by Josch:
Plus, it seems to me that you would want to increase the fuel pressure to keep your nice injector spray pattern (and better atomization), having a 39psi fuel line psi with 10psi boost would be a 10psi differential, so that would be like the same as effectively LOWERING your fuel line psi to 29psi (at atmospheric psi) I would think(?), and that would affect the way the injectors spray I would think as well. I would rather boost the fuel pressure the same according to boost so your 'net' psi will always stay constant. This is just my logic on it. Maybe there is a good reason not to do it this way? I'm no engineer




OK I'll make this as simple as I can since you seem to no it all anyway.

You add a turbo you need more fuel you can A) add fuel pressure, or B) add more capacity (ie larger injectors). Always keep the pulsewidths near the factory setting.

With 10 psi you need 10 more psi of fuel to overcome the pressure gradient, this is true, how you get decides if you are a hack or not.

Using the same size injector you need LOTS of fuel pressure accomplished through a FMU on a return fuel system. This takes fuel pressures to dangerously high heights, as the fuel system gets older and hoses get brittle I would be nervous. This to me is a hack

Using larger injectors and calibrating a straight 12.2-5 A/F ratio through WOT, is ideal. All the while fuel pressure in the line never exceeds 40 psi.

Don't go to fuel injector and spray patterns they are designed for 40 psi leave them there.

Bottom line that is why there is no 'complex' fuel components in the kit, its better and cheaper to have a master tuner (such as Street flight) tune the car to work with the larger injectors (something a lot of HACKS CANNOT do) then to work around the EEC.


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Originally posted by Josch:
Did you know that the most automakers change fuel pressure via manifold vacuum to compensate for fuel pressure vs intake manifold pressure? So why would it be hack to further compensate fuel psi under pressures above atmospheric as well (i.e. boost). So your saying that the automakers have hacked our cars? The real hack way is to keep the fuel pressure always set at one fixed point and only change pulse width to compensate for the differential. To each his own I guess? I still think I would rather have the pressure diff compensated physically at all times. Then you could leave the factory's fuel curve more like stock. But what do I know? Maybe the factory's way is the wrong way?




First: The stock regulator alows 45psi idle and 55 psi WOT on the return style contours. Fuel pressure is plenty high even if you don't increase to compensate for boost pressure.

Second: The stock pressure regulator is still hooked up to the vacuum/pressure line. this means that if there is 6psi in the manifold it will apply 6psi to the pressure regulator diaphragm. I measured the diaphragm out to be approximately 1 in^2 so that adds about 6psi to the the spring pressure, in effect negating the increased pressure in the manifold, if not a sight increase in pressure.
Given this initial situation, I recommend ignoring 'fuel pressure' as your method of adding fuel and using the larger injectors. For our cars it is unusual to see high boost pressure, pressures over 10psi so this stuff isn't a really big factor.


Former owner of '99 CSVT - Silver #222/2760 356/334 wHP/TQ at 10psi on pump gas! See My Mods '05 Volvo S40 Turbo 5 AWD with 6spd, Passion Red '06 Mazda5 Touring, 5spd,MTX, Black
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Like I said before, I was no engineer here. I did not know the whys, nor did I once claimed that I knew it all, ever. I mostly work on bone stock cars all day everyday, and occasionally once in a blue moon, hopped up hotrods (like the Evo the other day) but I by no means tinker with turbos everyday. I must be flexible in my knowledge and know a lot about a wide range of things that can go wrong on a car. I also run a part time computer repair business and I must stay brushed up on that knowledge as well. I do quite a bit of reading about all things to try and gain knowledge and stay on top of everything, but it is hard to know too much about all things. And I've recently been studying up more on the current way you guys are doing things in the hotrod world today (since I'm a few years behind the latest tech). For this reason I present my viewpoints and opinions, and I'm sorry if they sometimes bring out emotions in people as this is never my intention. I'm just here like you guys trying to learn about stuff. I don't know it all, as that's why I was here trying to clarify WHY you guys prefer bigger injectors. And thanks to you and Warmonger's explainations, I now know why it is done this way NOW. I'm sure I would just go with the setup EXACTLY the way Street Flight would recommend it anyways, because they have done all the R&D testing. But I just wanted to know why. So I'm sorry my words always make people get pissed at me.
Anyways, thank you all for any info you gave me


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Hey don't forget that you can't even HACK a returnless car...

You can only do it the right way the first time.


2000 SVT #674 13.47 @ 102 - All Motor! It was not broke; Yet I fixed it anyway.
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