Quote:
Diagnostic Trouble Code (DTC) P0402 indicates that Self-Test has detected EGR flow at idle.

NOTE:
If DTC P1405 is in continuous memory, diagnose that first starting with HE50.

Possible causes:

-- EGR valve stuck open.

-- EGR vacuum regulator solenoid vent plugged or iced.

-- EGRVR circuit shorted to GND.

-- EGRVR circuit shorted to VREF.

-- Improper vacuum hose connection.

-- Plugged/pinched EGR vacuum regulator Solenoid vacuum hose.

-- Plugged EGR tube.

-- Damaged EGR vacuum regulator solenoid.

-- Pinched/iced pressure hoses.

-- Damaged differential pressure feedback EGR (D.P.F. EGR) sensor.

-- Damaged PCM.
Other than the simple things (pinched vacuum lines or electrical shorts), it looks to me that it is one of 3 things: EGR valve stuck open, DPFE sensor damaged, or EGR vacuum regulator solenoid. If you have access to a good OBD-II scanner (that can read DPFE voltage values for instance), I can give you the step by step diagnostics from the Service Manual. Otherwise, I'd start with the cheapest item first of the 3 I listed, once you have verifies that it isn't ne of the simple causes.


1998 Silver Frost SVT Contour born on...8/28/01[/i]
American Iron Shootout Radial Tire 2 Class Champion, Cecil County Dragway April 20, 2002