Originally posted by Po-Jay:
I have spoken to a few "Brake Experts" that say the slotted rotors are a real waste of time. They chew the pads much faster and create a hell of alot of brake dust. I don't need any more of that! I challenge anyone out there to prove (documented tests on the Contour) any real brake improvement from the slotted (or even cross-drilled for that matter) rotors. I am sure that the larger kits (Baer/Brembo/Wilwood) will show improvement, but that is another playing field all together. I like my stock wheels (call me kooky) and don't want to give them up just yet.
I'm not sure you understand everything at sake here..
Drilled rotors sprang up in motorsports to cure the problem of pads "floating" over the discs as a layer of gas was created between the two, effectively preventing the pad to completely contact the disc. The holes gave the gas enough room to expand, allowing the pad to touch the rotor everywhere. Advancements in pad material have fortunately cured this problem, even for street cars occasionnaly driven at the track. Race brakes (BTCC, F1, CART, etc..) don't have that problem either any more, but they use rotor and pad combinations that would be undriveable on the street.. Zero friction unless you put a lof of heat in them.
Note that when Porsche or Mercedes delivers a car with OEM drilled rotors, they have the holes cast in, not drilled afterwards.. This minimizes the cracking problem.
Since most drilled rotors were experiencing hairline cracks though, manufacturers started slotting them. Slotting is pretty good at expelling gas, but it also proves helpful in "deglazing" the pads. On a certain rotor/pad combo, certain conditions can cause a "glaze" to appear on the pad contact area. The glaze is like cooked metal and is very slippery, reducing the brake performance. Slots help scrape the glaze away to reveal fresh pad material.
Slots angled "backward" send dust, gas and debris towards the outside edge of the rotor. This can cause an imbalance over time as junk builds up at the outer edge.. because of that, most slots are now angled "forward", expelling the dust and gas toward the hub, helping minimize imbalance problems.
Bottom line, for street use, autocross and light track duty, solid rotors with a good pad material will give the best performance. Leave the rotor options out (drilled / slotted) unless you're into the show aspect, as they do look great..
All of these factors have nothing to do with larger kits, they apply to all rotors.