Well, I picked up my rebuilt alternator; I ended up getting basically a new unit, except the case. He replaced the rotr assembly, put a new regulator on, hd brushes, shot blasted and buffed out the case for me. All for $80 with tax.
20 minutes to reinstall the alternator, get the bolts back on, and hook the belt back up.
All issues fixed, even my CEL is off now, even after driving it around for 25 miles last night to check it out.
No issues with Dash lights, headlights are 100% again.

Just wanted to say thanks to the guys again for the ALT install FAQ.



Bring back leaded gas! Bring back leaded gas! Aviation fuel is too expensive... 1972 GTS torino 351C CJ 4 speed, 1999 se Contour V6 ATX, 1992 Explorer H.O.S. 1979 F150 4x4 "the beast"