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#1606843 07/09/06 06:33 PM
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OK, I tried the a/c clutch air gap adjustment today. When I whacked on the a/c clutch, the a/c started up beautifully. So, I figured I just need to remove and/or adjust the shims. Problem is, I couldn't find any, and if there are any, it is impossible to get in there to get at them.

How can I get the shims out. If I can't, then I will have to nab a new a/c clutch.


98 Silver Frost SVT 97 BMW 540I Sport, six speed "Blue is for sky, black is for soil, and white is for simplicity, purity and hope for the future" "A coveted car should never stunt your life, but should make it more rich and interesting."
#1606844 07/09/06 06:49 PM
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Mine only had one shim and it was inside the clutch housing that fits over the shaft if I recall correctly - very small diameter. Kind of hard to see because there was some built up dirt/grit around it.

I used some double sticky tape to attach the shim to the tip of my finger and filed it to about half its orginal thickness using sandpaper. A/C has worked great ever since.


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#1606845 07/09/06 07:43 PM
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OK, got you. I had the same one, but it appears different from the shims on the Saab site that was linked earlier. I tried running the a/c with the shim out completely, but it still didn't work. Guess that I might be into a new clutch anyway.

I also wonder if the process of removing the clutch didn't hurt things as well. It was on there but good, and I had to pry with a screw driver to get it off.


98 Silver Frost SVT 97 BMW 540I Sport, six speed "Blue is for sky, black is for soil, and white is for simplicity, purity and hope for the future" "A coveted car should never stunt your life, but should make it more rich and interesting."
#1606846 07/10/06 02:30 AM
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I had to pry on mine a little at a time (pry/turn/pry) too, even after removing the bolt. You might not have the electrical plug for the clutch coil seated. Hard to reach.

#1606847 07/10/06 12:15 PM
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The plug was never unseated.

I never got it to bite again after yanking the clutch. In fact, after checking the air gap several times, I wasn't even close.

I am going to check with my friendly neighbourhood Ford dealer and see how much a new clutch costs. After yesterday, I could switch it over in half an hour and KNOW it will work.


98 Silver Frost SVT 97 BMW 540I Sport, six speed "Blue is for sky, black is for soil, and white is for simplicity, purity and hope for the future" "A coveted car should never stunt your life, but should make it more rich and interesting."
#1606848 07/10/06 04:12 PM
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Try here: Clutch I noticed you were in Canada so you may find it cheaper from a Canadian vendor.


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