Been following the sunroof gears saga on the boards here for some time now. About 6 months ago I decided to take on the project myself.
Just a few weeks back the project has finished up so I thought I would drop in and let everyone know. I gave it its own site ( www.sunroofgears.com )so drop by and check it out.
There is a great install tutorial we put together on the site with our "test subject." Check out the last pic on it and you will see what I am talking about.

To give an idea of how strong the new gears are you can grab the sunroof and stop it and the motor will just stall. Gear stays intact. In 3 weeks of HEAVY testing we couldn't brake one.

Last year you couldn't find one... now you have two to choose from.

Travis
Rennbay, inc / SunroofGears.com