Took a look at the intercooler again, there is no way its going to work as a side mount due to serious unibody in the way which would sacrifice crash strength. So I am going to mount it in the bumper under the license plate and a friend of mine can weld aluminum so he is going to modify one of the endtanks. This will hopefully not be too obvious or ugly when done. I had the turbo manifold surfaced today and added mounting studs for the turbo to ease installation.

ATX MTX swap, rear drum disc swap, drilled rotors, ported intake, optim throttle body, CAI, 7.5L MAF, adj. fuel regulator, longtube headers, underdrive pulley, no EGR, low inpedence bigger injectors, 2002 Focus Swap