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Originally posted by BradJ:
Hey guys, sorry to bring back an old thread. Just wanted to let you all know that my motor was replaced, under warranty, free of charge. It cost me a total of $63.83 to replace a speed sensor.

Upon disassembly, they found that one of the connecting rod bolts was not torqued to spec and came loose. This caused the connecting rod to come off the crank and fly through the block. There was a hole about the size of a silver dollar on the block!

Anyhow, got the car back and it's running smooth. Still in the break in period (I'm not subscribing to that guys break in theory that was posted earlier... ) but it's running well.

Thanks for all the replies earlier!




Ford, only built on Friday's. Haven't they heard of QC ? Good christ.

Good news on the warranty though.

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Originally posted by todras:
Good to hear Brad. Can't believe they actually diasgnosed it.




Alex 00 T-Red/Tan SVTC #1964/2150 167 HP @6800 153 TQ @3000 Sold- 98 'Tour SE 24V 5-spd 149 HP @5900 148 LB FT @4300
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Originally posted by Stazi:
Originally posted by Pope:
Originally posted by Stazi:
All you do is disconnect the coil lead from the ECU = no spark.

Also it doesn't hurt that you leave out the plugs when you almost ready to start it for the first time and rank it over like that for a few seconds to prime all the oil passages without any compression from having the plugs in there.


Then reinstall the plugs and wires. reconnect the lead to the coil and start her up. Let it idle for the first time until it gets ALL THE WAY TO WARM/NORMAL. This allows a slow break in of any new components, especially the bearings. Then drive EASY for the first 50 miles. Don't lug the engine and don't rev the crap out of it. Keep it below 4000rpm. The after that drive it for the first 500 miles keeping it under 5000rpm. Then at 1000 miles change the oil and filter.

Oh for for the very first time USE REGULAR OIL TO ALLOW FOR BREAK IN!






Or the opposing position




Even if you believe this BS, you'll see that he agrees to warm the engine up completely. It's not liek as soon as you build the engine you peel out of your driveway and go fishtailing up the street - that's just stupid.


Sorry to say Stazi this is how I have ALWAYS broken in engines. I've been assembling car, bike and plane engines since 1980 and haven't had a single failure. All my new bikes have been broken in under this method and I always get high mileage out of them. I broke in my contour (from 19 miles) the same way and it's got 102 thousand now and I rev it to redline every single day. I know it goes against the grain but it works. Once it's warmed up I have at it.


"Every normal man must be tempted at times to spit upon his hands, hoist the black flag, and begin slitting throats".--H.L. Mencken Bumper sticker, OXYMORON #65 - Liberal Thinker
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Originally posted by jthursby:
Sorry to say Stazi this is how I have ALWAYS broken in engines. I've been assembling car, bike and plane engines since 1980 and haven't had a single failure. All my new bikes have been broken in under this method and I always get high mileage out of them. I broke in my contour (from 19 miles) the same way and it's got 102 thousand now and I rev it to redline every single day. I know it goes against the grain but it works. Once it's warmed up I have at it.




Yeah, but that doesn't mean that breaking a motor in the 'traditional' way is necessarily wrong either. Many more people have been doing it the 'traditional' way for many more years, with no problems. For me, I like to err on the side of caution. I'll go with what's tried and true over something which 'may' work well for some...

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I had considered that hard break-in method when I got my car running again, but also erred on the side of caution. I just couldn't see myself killing it immediately after waiting all that time to get enough motivation to fix it.

Congrats, Brad! Glad the warranty worked out for you.

I have to say though, I went through every reply in this thread that had rebuild tips and am proud to report I seem to have done everything mentioned (especially priming the oil!!).


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congrats. at least all it cost you was a few sleepless nights. And you learned a very valuable lesson to boot.


Scott Mabe I WILL be Phil. 1999 Contour SVT, Tropic Green BAT kit, K&N RU-3530+MAF, Magnecore 8.5mm, some audio goodies, Hightowers, Knauberized, tatoo by Parkedcar.
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Very glad to hear that they replaced your engine under warranty . I had my fingers crossed for ya . I guess good things do happen once in a while in Ford-land .


~~~~~~~ Phil Black & Tan 2000 SVT Contour #2137 of 2150 35,000 miles & counting !
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Thats a big relief!


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