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Originally posted by Big Jim: Just a quick comment on dyno's. You don't race on a dyno, you race on a track. The dyno can be a fabulous tool in helping find what works, but in the final analysis, racing is more art than science and it is the art of tuning to the application that makes the difference.
This is great stuff on the secondary openings. I suspect that it would be hard to improve on the factory settings unless large modifications were made. I suspect that the openings would be sensitive to things that alter breathing significantly. A hotter cam may benefit from raising the openings, more displacement may need more air at lower speeds, large increases in port size or shape may also make a difference. I also suspect that port length is critical to this design. there is alot more error (human) to be had at the track then on the dyno... i trust dyno finds over track results any day... if you know how to use a dyno plot (and other features of the dynojet software) you can find the information they provide invaluable... while a simple timeslip can be very misleading and uninformative... no calibration, and plenty of room for human error. i am sorry, i don't agree with you on that at all... not to say that you can't learn something from the track, it is just not nearly as accurate as a dyno can be (for the average to better then average driver).
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Rara- So you don't think something like a custom advance curve and A/F tuning on a modded car will alter the optimum IMRC opening point then? What about the many different lower intake diameters used? Still no change? Fair enough... (still going to test it of course  ) What are your thoughts on total removal of the secondaries then? Only 3L or Forced Induction or not at all?
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Originally posted by DemonSVT: Rara-
So you don't think something like a custom advance curve and A/F tuning on a modded car will alter the optimum IMRC opening point then? Neither will significantly alter the flow volume and flow characteristics, so no, I don't think either will make changing the IMRC opening a worthwile mod. What about the many different lower intake diameters used? Still no change? What many different intake diameters? A change large enough to do more than slightly change the intake flow characteristics might make it worth while, but a change like that would likely only be made w/ other significant changes that warrant the larger runners (ie larger valves, ports, etc.) and hence the need to revisit the IMRC controls. Fair enough... (still going to test it of course ) Ok. I'm all for additional testing. Just make sure your tests are not compromised by uncomparable methods etc. as so many of the "rags" tend to do on their comparison tests. What are your thoughts on total removal of the secondaries then? Only 3L or Forced Induction or not at all? On a street driven car, I would say do not remove them (with a few exceptions) A street 2.5L SVT w/ heavy breathing mods (full, well designed exhaust, oversized TB, intake tract, etc.) can get away w/ it, though the results will be less than optimal (gr8ride's car is a great example of this, his car has some top end gains associated w/ these mods, though I really think he has lost some of his tq in the low and mid ranges. I will admit though,, his car w/ removed secondaries runs better than I expected.) Similar thoughts apply to a 3L setup, unless it is heavily modified, and maximum peak hp is desired, rather than maximum area under the curve. Forced induction, I think (though I have not tested this) could benefit from removed secondaries, (turbocharged engines prolly more so than S/C) more than other applications.
It's all about balance.
bcphillips@peoplepc.com
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What many different intake diameters? The stock duratec lower, the early SVT, the late SVT/3L, an enlarged late SVT/3L... That's 4 different sizes currently available. All significantly effect airflow into the engine respectively. Just make sure your tests are not compromised by uncomparable methods Would all be same day dyno testing. That would be a fairly accurate static test (I.E. not real world) But like I said. I like them pinned the best & that's not even getting the high rpm benefits... We be nice if the dyno says the same as the real world does... 
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Originally posted by bret:
there is alot more error (human) to be had at the track then on the dyno... i trust dyno finds over track results any day... if you know how to use a dyno plot (and other features of the dynojet software) you can find the information they provide invaluable... while a simple timeslip can be very misleading and uninformative... no calibration, and plenty of room for human error. i am sorry, i don't agree with you on that at all... not to say that you can't learn something from the track, it is just not nearly as accurate as a dyno can be (for the average to better then average driver). Bret, I believe that your thinking and mine is closer than you may realize. After all the science (and the more the better), there is still an art to tuning. You should absolutely believe the testing results and use it in determining where you want to go, but in the final analysis, nothing beats empirical data.
Jim Johnson 98 SVT
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Originally posted by DemonSVT:
Non-SVT's open around 3800-4000rpm at WOT
Uhh, I don't have an SVT and my secondaries open at 3400 every single time I'm at WOT. (Well, when they open at all) -Chris
Chris Hinds AIM:CJ111010 1998 Contour GL Duratec 5-Spd #565/???? 15.610 @ 89.62mph And I payed for it all myself
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I finally got the dyno scanned and saved. I don't have a server to post it on. Does anyone have a place they can put it so everyone can see these findings? Thanks!
98 Black E0 #946 of 6535 Koni struts & Eibach springs 24mm Aussiebar Pro Flow 75mm MAFS calibrated to KKM filter Wilwood Brake Kit with cross-drilled rotors Clutchmaster's Stage 1 Clutch & Fidanza Flywheel Custom Dual Exhaust with an Xpipe MSDS Headers Custom Cold Air Intake with KKM filter Dyno'd at 177 hp and 156 ft-lbs
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On my 2000 Cougar my secondaries do NOT open up at 3500... more like 3100 or 3200... Now I also have the SVT lower IM... so could it be I also have code in my PCM to make the secondaries open up later... would this mean that I have some of the SVT program in my car already?
2000 Cougar V6 MTX Black Visteon GFX Kit with Razzi rear skirts, Ground Controls, YoDude Exhaust, Ractive Filter, Custom Interior, Custom Loud Stereo, and more... See Her Here
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Originally posted by Big Jim:
Bret,
I believe that your thinking and mine is closer than you may realize. After all the science (and the more the better), there is still an art to tuning. You should absolutely believe the testing results and use it in determining where you want to go, but in the final analysis, nothing beats empirical data. i'll agree to that.
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Just to let you know that I posted dyno graphs in the "Dyno" section.
98 Black E0 #946 of 6535 Koni struts & Eibach springs 24mm Aussiebar Pro Flow 75mm MAFS calibrated to KKM filter Wilwood Brake Kit with cross-drilled rotors Clutchmaster's Stage 1 Clutch & Fidanza Flywheel Custom Dual Exhaust with an Xpipe MSDS Headers Custom Cold Air Intake with KKM filter Dyno'd at 177 hp and 156 ft-lbs
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