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The pics for this post are wonderful.
Will definately be helpful in the future.

Go for a thinner copper head gasket to increase compression, its a cheap few extra ponnies.
(Of course, if FI is in your future don't).


Frank McCoy aka Mod-deth aka Mid Life Crisis aka SVT Doood aka mcgainer is a SCAM ARTIST Pre98 Zetec - Some Mods
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Originally posted by SleeperZ:
The pics for this post are wonderful.




Ditto, though I never hope I have to use them.


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i believe the heads on the Zetec are cast iron, like the block. you should be ok if you didnt drive it further than 2 miles at speeds above 30 MPH.

when something like this happens, (for future reference) immediately pull over wherever you are. and have the car towed to whereveryou want to be.


Regards, Cole. Relegating to troll status sometime this week. New Whip: 1990 Lexus ES250. Old Hotness: 1995 GL MTX Zetec *IN TRIAGE* "I had a little friend once, but it dont move no more... "
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Originally posted by Stryker:
i believe the heads on the Zetec are cast iron, like the block.


Wrong.....aluminum head, cast iron block.


Hector 2003 Rally Red Mitsubishi Evolution VIII 257HP/259TQ 2005 Lapis Blue Mazda 6s RET: 00 Cabernet Red Ford Contour Zetec ATX SUPERCHARGED 160HP/141TQ
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ah, ok i was wrong, thanks for correcting me.

so yes, do have it looked at, at the very least, if you dont, you will most likely be going through all of this again...

Last edited by Stryker; 08/27/04 03:36 AM.

Regards, Cole. Relegating to troll status sometime this week. New Whip: 1990 Lexus ES250. Old Hotness: 1995 GL MTX Zetec *IN TRIAGE* "I had a little friend once, but it dont move no more... "
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Originally posted by ZetecNinja:
alright, thats a good pic at the end too...looks like it would take all of 5 min. to install.

so does the coolant just drains out of there?




No. Well, you could but No.

1)Drain the fluid by the 'invisible' drain plug on the rad
2)Slap a hose (I needed a female/female adapter) to the Tee
3)Turn on hose and the remaining coolant will flow out the overflow


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ok well I had the head shaved...only cost me $35 at NAPA too. Soooo I'm in the process of reinstalling the head...right now I've got to reinstall intake manifold, exhaust manifold, coil pack, remove oil filter, drain radiator, reinstall valve cover and thats it! Not much huh?

Wish me luck!

oh yes the guy was telling me how he measured the head...

if its below 2000 something then it doesn't need to be machined...anything over does and mine was only 6000 so it was barely touched but needed to be done so I wasn't going through the same thing again.

oh and you say draining the radiator gets rid of the coolant in here correct?


and and ONE MORE question
how the hell do I get that 02 sensor out of the exhaust manifold? Do I just use a regular wrench or what? I need a socket to fit on that damn thing because its too tight for a regular wrench. And this fake PB Blaster Autozone crap hasn't worked one time yet!

Last edited by ZetecNinja; 08/29/04 08:48 PM.

IonNinja 2005 Saturn ION-2 Sedan 1996 Ford Contour GL - Collecting dust...Zetec project anyone?
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Yes, draining the radiator will drain the coolant out of the block (most of it, anyway). It's a good idea to drain and refill your coolant before you restart the motor, because there are probably bits of gasket material in there from when you scraped the gasket surface clean. A good flushing is recommended.

It's also a good idea to change your oil and filter before restarting, because some of the coolant that was in your cylinders may have drained down into the crankcase.

About removing the sensor: I use Liquid Wrench and WD-40. Doesn't work every time, but usually does. Maybe someone here can advise as to whether applying some heat to the area where the threads are would ruin the sensor?

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yea I drained the radiator...damn that crap came gushing down my arm fast Wasn't expecting that...the coolant that came out was green though! Like fresh coolant...I even put water in the overflow tank afterwards and it came out clean so maybe it didn't need the flush but oh well...can't hurt anyway.

I do have new plugs, new oil filter, new oil, new intake manifold gasket, new exhaust manifold gasket waiting to go in...

My uncle also says that when I have everything put back together I just put it new oil and run it for a day then drain it out again and add new oil. I guess its supposed to get rid of any old bad oil still in there. I don't wanna put the recommended amount if I'm just gonna drain it out the next day so should about 2 bottles be good?


IonNinja 2005 Saturn ION-2 Sedan 1996 Ford Contour GL - Collecting dust...Zetec project anyone?
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Put the right amount, just use cheap oil.


98.5 SVT 91 Escort GT (almost sold) 96 ATX Zetec (i brake to watch you swerve) FS: SVT rear sway bar WTB: Very cheap beater CEG Dragon Run - October 13-15
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