I just went through the same thing. Check your anti rattle springs. They are the only thing that holds the outboard end of the "floating" calipers in the proper position. I installed mine incorrectly not paying close enough attention to their correct installation. I bought a haynes manual for my `96 Contour and there is a picture in the brakes section demonstrating the proper positioning. Pay close attention to the contact points of the spring, caliper and caliper mounting bracket. I ran mine installed incorrectly for 4 months, wore my new pads crooked and had to install a new set with springs installed properly and no noise. You can check your calipers but after 110,000kms and 4months of stupidity the noise is gone and I could find no wear on the calipers.
Originally posted by Brian G:
I just recently replaced my front pads and roters on a '95 Contour. I am now hearing a metal grinding sound which turns out to be a point on the wheel the rubs against the caliper with each rotation, the sound gets more pronounced when the brakes are applied. There seems to be a bit of play in the caliper, can worn bushings in the caliper be the culprit?