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Joined: Jul 2000
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I just installed the BAT brake kit ($175) and except for a couple of rusted torx bolts on one of the rear calipers everything went pretty well.... However, when I was installing the fronts and compressing the front caliper (to install pads), some brake fluid leaked backed out of the brake fluid reservoir. Pedal seems kind of low now, and brakes seem kind of weak in terms of stopping power..... I ran out of time(those rusted bolts on the rear took quite a bit of time), and skipped bleeding the lines since I didn't disconnect them from the calipers....
.... My question is: Is it normal for brake fluid to leak back out of the reservoir? Could air have entered the system? Could there be any other reason for my decreased brake performance?

Thanks for everybody's help!

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IIRC, with an ABS setup it's best to open up the bleeder screw on the caliper when compressing it. And yes, always bleed the brakes when doing ANY brake work.


\'94 Cobra #4963/5009, black on black, not quite stock
Formerly owned a black '00 SVT, #1972
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When you compress the caliper pistons the brake fluid has to go somewhere, and if the master cylinder has had fluid added since the last set of pads were installed you will have too much fluid and the master cylinder will overflow.

Most shop manuals say to remove some fluid from the master cylinder to prevent this. I personally work at a higher level. I don't like brake fluid being pushed backward in the system. If done too quickly or if there is some deposits from old fluid built up, you can collapse a cup in the master cylinder so that the master will need to be overhauled or replaced. It is my personal practice to open the bleed port on the caliper when pushing the piston back. That will keep fluid from being pushed backward. If done properly you will not introduce air into the system. You should always check the fluid level when you finish a brake job. If in doubt, bleed the system. Even better, replace all of the fluid ocassionally. If not when doing a brake job, at least every two or three years.

The feeling of slightly spongier brakes may or may not be from air in the system. New pads before they are seated in usually are not as responsive as the old brakes were, requireing more pedal effort and resulting in more pedal travel.


Jim Johnson
98 SVT

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