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It was a long process (for me), but its done! However, there are numerous leaks that need to be fixed. One is at the front bank and two are where the manifold pipes go into the cat. Gonna go back to the muffler shop tomorrow to have them replace the two clamps with welds. Is there a sealant that can be applied to the front bank around the ball/socket joint to stop the leak? Just curious, why would it leak (at the manifold to cat part) against the direction the exhaust is flowing and spray forward? Wouldnt the gas velocity force negate the chances of leaks?
98 Merc. Mystique LS
Red Wings and US Soccer 0wn j00!
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Joined: Aug 2000
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Did you use any High Temp RTV Sealant like 650 degree red orange...etc?
Eric
First I would like to congratulate my 2002 "The Perfect Storm" undefeated National Champions MIAMI HURRICANES*1999 Ford Contour SVT #206 00 SVT motor with Return fuel*Black-Tan*Cold Air Intake with 6" S&B Funnel Ram*Sho-shop off road y*Brullen Cat-Back 3.5" slant tips no res*Unorthodox racing crank pulley*Lotec Guage pod with Air/Fuel, Oil Pressure and Voltage*17" Image Tuners*215/40 Falken Ziex's* B/M Short Shifter*Nokya 9006/9005 80w/100w Xenon's*JSP wing*BNM White Faced HVAC*Custom svt emblemed rear*Bosch +4's*H/R springs*Euro Sidemarkers. Eric@ritterpenusa.com Centerforce Dual Friction Clutch and Fidanza Flywheel.
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Joined: Sep 2000
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RTV will not take the heat..use 'Qualco' exhaust sealer ..NAPA # 765-1516..( used on Indy 500 cars!)
V6 MTX 'Don't p**s up my back then tell me it's raining!!!" 'Its only nuts & bolts!' 'If I build it,fix it,upgrade it or modify it...MAYBE they will come....! Haines Motor Sports Inc, Dealer for 'Quaife America' & 'Autotech Sport Tuning' SOLE USA Dealer for the American Axle 'AUSSIE BAR'... Get a Turbo for you Zetec from HMS Inc...by 'The Demon' ...www.DemonDynamics.co.uk ..don't talk about it DO IT !!!
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Joined: Jun 2000
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Originally posted by Terry Haines: RTV will not take the heat..use 'Qualco' exhaust sealer ..NAPA # 765-1516..( used on Indy 500 cars!) W3rd! The 650 degree RTV is about half of the temp zone needed for exhaust gases on high RPM engines like these! 
Brad Noon '99 SE MTX 3 point oh my God H.O. 179HP/178TQ BNMotorsports Floormats, powder coating, TB optimizing, Gutted cats, etc BNMotorsports is now the preferred distributor of Contour/SVT/Mystique Indiglo style gauges!!!bnmotorsports@msn.com
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Joined: Sep 2000
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FWIW the 'brick' in the light off cats will glow cherry red when its lit!!!!!, no 650 degrees try double and then some......... 
V6 MTX 'Don't p**s up my back then tell me it's raining!!!" 'Its only nuts & bolts!' 'If I build it,fix it,upgrade it or modify it...MAYBE they will come....! Haines Motor Sports Inc, Dealer for 'Quaife America' & 'Autotech Sport Tuning' SOLE USA Dealer for the American Axle 'AUSSIE BAR'... Get a Turbo for you Zetec from HMS Inc...by 'The Demon' ...www.DemonDynamics.co.uk ..don't talk about it DO IT !!!
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Joined: Aug 2000
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I believe the napa part will work better.. but my 650 is working just fine..  Check and rechecked..no leaks so far....20k plus.. Eric
First I would like to congratulate my 2002 "The Perfect Storm" undefeated National Champions MIAMI HURRICANES*1999 Ford Contour SVT #206 00 SVT motor with Return fuel*Black-Tan*Cold Air Intake with 6" S&B Funnel Ram*Sho-shop off road y*Brullen Cat-Back 3.5" slant tips no res*Unorthodox racing crank pulley*Lotec Guage pod with Air/Fuel, Oil Pressure and Voltage*17" Image Tuners*215/40 Falken Ziex's* B/M Short Shifter*Nokya 9006/9005 80w/100w Xenon's*JSP wing*BNM White Faced HVAC*Custom svt emblemed rear*Bosch +4's*H/R springs*Euro Sidemarkers. Eric@ritterpenusa.com Centerforce Dual Friction Clutch and Fidanza Flywheel.
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Joined: Jan 2001
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BEEN THERE!! I also just put some of the RTV on it, and it has held up fine for about a year now. 
99 SVT Green/Tan #44 TH-Fix, Aussie Pipe, PRO-M, SHO-Shop Y, Borla, and other Misc. 93 Tracer LTS Eibach, K&N, Misc (now my winter beater) email me: keith@thinkingcapdesign.com My Car: http://www.thinkingcapdesign.com/KeithsSVT/
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Any techniques to applying the sealant so it doesn't enter the exhaust piping? The last thing I want to do right now is disassemble this beast...again...
One more question - Does it matter how much of the manifold piping is inserted into the cat inlet? Whether its 1/2 inch or 2 inches, it shouldn't matter, right...hopefully?
98 Merc. Mystique LS
Red Wings and US Soccer 0wn j00!
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