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After replacing the dpfe sensor, intake air temp plug, air inlet and seal and adjusting the timing my HC went from 1895 to 230 on idle. That�s after 100+ miles on the freeway at 70+. I need to drop the HC another 20 points or not go over 220 on HC. All other reading are fine.

I had 3 shops look at it and all 3 say replacing Catalytic Converter should take care of that. They suspect its saturated and cant do its job.

2 shops say a new cat will be $800.00 and a 3rd said they can put in a generic master flow for around $350.00.

Any fuel additive that will drop the HC? And anyone know if an after market cat is available for my Tour?

95 Tour
2.0
4 banger

Advice please.

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Why did you replace your DPFE for HC? The DPFE is a EGR component that takes care on NOx, not HC. I have an old Hot Rod tech article that states the following:

"Gasoline consists of hydrogen and carbon atoms, thus levels of hydrocarbon represent unburned fuel in the exhaust. Mistakenly thought of rich air/fuel(A/F) mixture, HC is known as a misfire meter. HC levels escalate when the engine is not experiencing complete and efficient combustion. Residual HC is created by ignition problems, excessively lean A/F mixtures, camshaft design, and excessive crevice volumes or carbon deposits in the combustion chamber."

BigJim explained that some cats only reduce NOx, while oxidation catalysts take care on HC and CO. Contiques cats probably are dual-bed or three-way catalysts that take care of all three emissions "culprits".

So my point is to double check the ignition and the fuel delivery systems before maybe needlessly replacing your cat(s). BTW before replacing my DPFE and doing some other stuff only my NOx levels were elevated.

1st attempt CA emissions test results
@ 15mph 14.91 CO2(%)
0.02 02(%)
9 HC (ppm) (55 max)
0.01 CO(%) (0.50 max)
935 NOx (ppm) (437 max)FAILURE

2nd attempt CA emissions test results
@ 15 mph 14.9 CO2
0.1 02
7 HC
0.01 CO
44 NOx

I think this shows that HC should be alot lower than 220ppm.




96 Contour 2.5L 148K ATX rebuilt 2X
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Originally posted by yapper:

I think this shows that HC should be alot lower than 220ppm.





On second thought maybe HC 220ppm is okay since you have a ZTEC.


96 Contour 2.5L 148K ATX rebuilt 2X
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Originally posted by yapper:
"Gasoline consists of hydrogen and carbon atoms, thus levels of hydrocarbon represent unburned fuel in the exhaust. Mistakenly thought of rich air/fuel(A/F) mixture, HC is known as a misfire meter. HC levels escalate when the engine is not experiencing complete and efficient combustion. Residual HC is created by ignition problems, excessively lean A/F mixtures, camshaft design, and excessive crevice volumes or carbon deposits in the combustion chamber."

So my point is to double check the ignition and the fuel delivery systems before maybe needlessly replacing your cat(s). BTW before replacing my DPFE and doing some other stuff only my NOx levels were elevated.

1st attempt CA emissions test results
@ 15mph 14.91 CO2(%)
0.02 02(%)
9 HC (ppm) (55 max)
0.01 CO(%) (0.50 max)
935 NOx (ppm) (437 max)FAILURE

2nd attempt CA emissions test results
@ 15 mph 14.9 CO2
0.1 02
7 HC
0.01 CO
44 NOx

I think this shows that HC should be alot lower than 220ppm.





Prior to all the work the HC level was over 1800. After all the work it ranges around 230. I need the HC to be under 220 on idle to pass smog.

Spark Plugs
Injectors
Carbon build up
And maybe the Battery I have a 540 amp one in the car right now and my air bag light flashes 3 time then stops for a sec and flashes 3 times again.

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Replace your spark plugs.
Replace the upstream O2 sensor.

If you have one, pull the SPOUT plug. It'll run like a dog, but it will lower emissions.

The battery's CCA and the airbags have nothing to do with emissions...

Steve


98 Contour SE Sport 2.5 Duratec ATX The wifey's car 89 Taurus SHO - 246K miles 94 SHO ATX - 190K 1997 F-150 5.4L ATX - The Workhorse 150K. ANY THREAD WITH "OMG" or "WTF" ETC IN THE TITLE WILL BE IGNORED!

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