Contour Enthusiasts Group Archives
Posted By: 99CougarNY 3L, hows this sound? - 07/07/06 08:32 AM
So let me introduce myself, i'm an 18 year old from NY who owns a 99 cougar ATX (late model). I have been researching throwing in a 3L for a little while now, which mainly started because of the sparked interest of my Long Island chapter at NECO. There will be 3-4 of us doing the swap within the next 6 months or so.

My goal is to drop it in simple, easy, and cheap. I want to run a fully stock 3L, and possibly eventually throw a small amount of boost on it (5-8 psi).

My setup:
01 Taurus 3L
2.5 timing belts/cover
change the alternator braket.
remove bearing
braze fuel lines
balance crank
weld egr tube
dyno tune and burn chip.

i believe this covers everything, am i missing anything? sorry its been months of on and off research, and this i bleieve pretty much sums things up. thanks in advance, you CEGers seem to know you 3L's pretty well
Posted By: Harrry Re: 3L, hows this sound? - 07/07/06 10:52 PM
http://www.contour.org/ubbthreads/showflat.php?Cat=&Board=3L&Number=1209503&page=0&view=collapsed&sb=5&o=&fpart=1
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 03:36 AM
rickson , thats f'in awesome! i thought after the hours i spend on CEG that i had read almost every post regarding the 01 taurus engine ... but damn, that pretty much just topped it off. wow, how could i have missed that! thank you very much!
Posted By: Rara_dup1 Re: 3L, hows this sound? - 07/08/06 04:02 AM
Originally posted by 99CougarNY:
rickson , thats f'in awesome! i thought after the hours i spend on CEG that i had read almost every post regarding the 01 taurus engine ... but damn, that pretty much just topped it off. wow, how could i have missed that! thank you very much!




Dude, that thread he linked is stickied AT THE VERY TOP OF THIS VERY FORUM. I mean, are you actually working at being this dense? or does it just come naturally?
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 04:22 AM
i used the search key, and went that way ... sorry i didn't think to look that way ... over at neco the only thing on our stickies are which engines to use, whos done them and what they used, and a parts list that is nothing like the "budget" 3L swap over here on CEG. i've adapted to just using the search key, and nothing else over there on NECO. so when i searched over here, by using the search key, i guess i searched wrong or something.
Posted By: MapOfTaziFoSho Re: 3L, hows this sound? - 07/08/06 04:53 AM
Originally posted by 99CougarNY:
i used the search key, and went that way ... sorry i didn't think to look that way ... over at neco the only thing on our stickies are which engines to use, whos done them and what they used, and a parts list that is nothing like the "budget" 3L swap over here on CEG. i've adapted to just using the search key, and nothing else over there on NECO. so when i searched over here, by using the search key, i guess i searched wrong or something.




It isn't a search my man. It's a stickie at the top of the forum. No searching necessary it is just THERE!
Posted By: muntus Re: 3L, hows this sound? - 07/08/06 05:06 AM
You are aware that the increase in torque from the 3L might not compliment the ATX very well without blowing up?
Posted By: fastcougar_dup1 Re: 3L, hows this sound? - 07/08/06 05:12 AM
Originally posted by muntus:
You are aware that the increase in torque from the 3L might not compliment the ATX very well without blowing up?


The CD4E will hold up just fine if it's prepared properly.
Posted By: Harrry Re: 3L, hows this sound? - 07/08/06 05:15 AM
Easy guys he aim'd me last night. Just a kid really wanting to learn. He has't been offensive to anyone. Obviously he is young and eager to learn.

Don;t listen to some of the old foggies. We just get alot of kids running there mouths about what they are planning.

A few words of advice. Try not to say what you will be doing. Stick to one subjext and start on that.

On these boards buddy only the strong survive. WE get alot of youngesters talking alot and they never last a week to a month. Just casue people give them soo much [censored].

I see u post in FI and 3L section. Cool your horses down.

Your 3L is going to take time to do. Spend more time on the 3L information right now. Before you fill your mind up with turbo this and turbo that Slow down buddy. Or you will be eaten alive on here.

Posted By: Harrry Re: 3L, hows this sound? - 07/08/06 05:17 AM
Originally posted by fastcougar:
Originally posted by muntus:
You are aware that the increase in torque from the 3L might not compliment the ATX very well without blowing up?


The CD4E will hold up just fine if it's prepared properly.




Yes it can for a short while. But the auto isn't advised. You know that fastcougar.

Anyways.... he is planing a turbo also ontop the 3L . So yes the auto would be useless.

Posted By: fastcougar_dup1 Re: 3L, hows this sound? - 07/08/06 05:17 AM
It's the same route that I have taken as welll ... might want to follow the thread in my signature. It's a hell of a long read, but full of good information!
Posted By: Harrry Re: 3L, hows this sound? - 07/08/06 06:32 AM
read it, actually posted in it . I am refering too an auto, that has a manual.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 07:16 AM
as far as the turbo goes it was a last minute brainstorm ... i as just looking to see how hard it really would be. I am planning on getting the taurus engine, and setting up the full long block in my garage over a period of time. at the end, when i feel its all setup and ready to go, i will then drop it in. I pretty much would like everything to be on it, fitted, and ready to go before I even begin removing my engine. As far as the tranny goes, i'd like to see how far it can go stock, with tranny coolers and the such on it. Because of the way the 3L is set up, i'm not expecting to have a major jump off the line, there for i'm not too worried about the axles or tranny. Yes, it will have more torque then the stock 2.5, but its the same exact tranny as whats on the escape (the same power the taurus shows). Ontop of that, a turbo won't push high torque right away either. And as far as the turbo goes, I am not looking for a high powered OMG let me blow every cougar/contour/ricer away turbo. I'm talking about a small psi, maybe 5-8 psi, just to get me moving along a little faster then stock. Also, the coug. has a lot of cosmetic work in it, and i love showing it off. A nice addition of a turbo would be nice, considering the cougar has no go whats so ever. I was told if I stay under 300wHP I shouldn't have a problem, as long as i'm tuned right.

My question in the FI section was on the order of the turbo, as i was reading multiple websites that explained what each piece was and how it functioned. But nonetheless, none of the sites showed a diagram for me to understand the exact order it was in, or how for instance the bypass valve returned the pressurized air into the inlet (yes by pipe, but I mean exactly where does it circulate it to).

Thank you rickson, for understanding that i'm just trying to learn. Yes, I am young and yes unless I feel I can do this project I am not going to even begin it. Turbo? Without months or even a year of research, I wouldn't even think of beginning the project. Same with the 3L, and as stated, you guys seem to have a lot more info over here on CEG than NECO, by far!

Thanks again, and yes i'll be ignoring any comments until I can find my way around over here a little better. For you guys, especially the ones who have been here for years, you guys know exactly where to find everything. I can tell you over on NECO what is there ... what LED how to, or UIM cleaning how to, etc. but I bet if you guys went over there and tried finding it, it might take some time.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 07:18 AM
oh, and when and if the tranny blew ... i'd probably swap in an mtx. Yes, I did research that ... haha
Posted By: m4gician Re: 3L, hows this sound? - 07/08/06 11:04 AM
Why wait for the tranny to blow? Just swap in the MTX then, I mean if you can afford all of this, though I'd be weary of this. Oh btw, have you already found the 3L you're going to use, physically I mean?
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 05:37 PM
my girlfriends father owns a junkyard. hes got a taurus engine there, and i'm waiting to get specs on it. If its a mint engine, even with higher miles, i might consider it, just because the price will probably be very low. Also, there is another yard that they are buddies with located 15 minutes from my house, inwhich has a low mile engine as well. both being 01 taurus engines. however, i don't know if the low miles one was from a car in as good of condition. i don't want something from a front end accident.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 06:44 PM
$400 for a 01 taurus in mint condition with 69,000 miles.
Posted By: RodneyBur Re: 3L, hows this sound? - 07/08/06 07:28 PM
I would look around a little more. I am sure you can find one with less miles on it for about the same price, maybe even a little cheaper. I paid 200 for one with less miles on it.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/08/06 07:33 PM
you guys are crazy with your 3L finds ... i looked local, (NY, NJ, PA, CT) on car parts and the cheapest one was like $400 with problems ... if i look out in like MI or OH i can find em for $100-$200! But then I have to pay $200 shipping anyway ... I might stick with this one, as i know where it came from, and I can look at it in person before i buy ...
Posted By: Harrry Re: 3L, hows this sound? - 07/08/06 08:33 PM
No matter what you do make sure you replace items with new gaskets.

Also any engine with an 3l or 2.5liter with a respectable turbo will give u mass tq gains. Look at the adc turbo kit. Gives alot more low end tq then the voretec supercharger. The story of turbos only building power up top isn't always true. And yes the vortec is linear so boost is created later but the turbo spools sooner for our application therfore boost is sooner which equals more power at low rpms.

There for 6-8 psi will still cause you traction issues. with a 2.5 of 3l liter.
Posted By: warmonger_dup1 Re: 3L, hows this sound? - 07/08/06 10:47 PM
I don't think that we can issue a blanket statement and say the auto is useless.
The problem with the 3L/ATX before was mainly from the modified high-stall torque converter and not the other tranny mods.

It seems to me that the answer is to take a healthy CD4E and mating it to a 3L with proper planning in mind. Use the stock converter until we find out through multiple swaps if they are strong enough or not. The converter may not be the weak point, it may just be clutch pack strength. Everything on the transmission may work fine.

The areas where I could forsee issues with the 3L/ATX literally would be how much clutch area is in each clutch pack. More torque may mean it will slip more than designed with each shift and wear out quicker. It may not though.
Why can't someone start searching around for better clutches? Is ther room in the clutch packs to increase the number of clutches and steels by one or two more?
Combine stronger clutches with the faster shifting valve body (like the sonnex ones?) and maybe you will have a transmission that will handle a 3L for the long haul.
However with all that said, just pick up a couple of used ones from the junk yard as a backup for the stock one. Run the stock one with a 3L and see how long it lasts.
Plan for the future that now you will use the atx and see how long it lasts in stock form with the intent to build a stronger performance version that you can put in later.
Posted By: Harrry Re: 3L, hows this sound? - 07/09/06 12:14 AM
Some one on here had a 3l with an auto. It has been done, he went threw 2 of them. I believe it was Russel something or an other.

Either way a 3l auto would be nice. To invest in an auto would be pointlesss compard to just buying an mx. I know u know that Warmonger. You know alot. To add a turbo to the existing 3liter with an auto. Is just asking for alot of wasted downtime and money for the car for whe nit breaks.


Hey if you wnat to have fun go do it. If you hav emoney to waste, have fun. Too me it is too much of an investment. I would just buy a tauras with an auto if i wanted 1 that bad.
Posted By: warmonger_dup1 Re: 3L, hows this sound? - 07/09/06 05:25 AM
Originally posted by Rickson:
Some one on here had a 3l with an auto. It has been done, he went threw 2 of them. I believe it was Russel something or an other.

Either way a 3l auto would be nice. To invest in an auto would be pointlesss compard to just buying an mx. I know u know that Warmonger. You know alot. To add a turbo to the existing 3liter with an auto. Is just asking for alot of wasted downtime and money for the car for whe nit breaks.


Hey if you wnat to have fun go do it. If you hav emoney to waste, have fun. Too me it is too much of an investment. I would just buy a tauras with an auto if i wanted 1 that bad.




Yes, Russel3L and he built his tranny up in anticipation, only it was some of the build-up that was faulty, not necessarily the stock hardware. Hence why I said try it stock and get a backup trans to work on while he drives it around with a working 3L. This gives him first hand knowledge of how it drives and what he needs to do to a stock tranny to make it work. It is an approach that will at least keep out the guesswork because he can deal with problems if/when they crop up.

I disagree, I don't Know that it would be pointless to invest in an ATX versus buying an MTX. Maybe he wants the easy launch of an atx, maybe he just wants to make something work that no one else has managed to do over the long term very reliably. I would agree with you if there were 10 3L atx cars that all failed the same way but we've had maybe two and they aren't well documented. There are too many ATXs out there to throw the idea away especially if one were to figure out how to make the project work.
There are more atx than mtx contours hence a bigger market. More 3L contours means more contour power on the road. How funny it would be to see a 3L SE atx walking a heavily modded 2.5L SVT. Make that SVT owner get off his butt and develop his car.
Adding a turbo to it? Well I didn't take that seriously yet as the first bridge is a working 3L ATX right? It can be kept in mind but put on the back burner till the first problem is dealt with.

Also, A straight full 3L swap isn't hard and would be the most appropriate engine setup for the ATX as it was originally mated to an atx. Then he can decide to add a power adder. I'd recommend the Thomas Knight supercharger instead of the turbo due to the limited room with the ATX taking up the space where we normally put the turbo.

Also, the supercharger has a much more linear increase in power as rpms build that would nicely compliment the ATX engine and if geared properly with the right level of boost it could be setup to maximize torque in the middle to high end of the powerband and really overcome the power sucking tendency of the slushbox ATX. In short it would be a worthy project and make a nice running sleeper.
All it will take is some drive and ingenuity.

However, I do get your point about the easier more proven route versus breaking new ground. And he may not be the best candidate to try this, but who knows.
Its my job to motivate him not tear him down. Its not the same as the newbie who jumps on here and saying I'm getting a T3/4 with my SVT and 20psi to make 500 HP only I haven't got the car yet but I'll get it when my dad buys it for me next week...etc.
THEN I wouldn't even bother.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/09/06 07:48 AM
i like trying new things, and learning too ... i was just outside for the last few hours working my dash shroad. I am fixing wadespencers (over on neco) fiberglassed 7" eclipse screen. I bought it from him earlier this week, and received it yesterday. The fiberglass WAS pulling from the plastic shroad. Point being, i've known i wanted a screen for months. It was my plan. The time came, I had the cash, I've used many other people stepping stones to know what I had to do ... so i did it. In a few days i'll have what i have planned to have for months. I did it myself, i learned to fiberglass, and i'm planning on it to have mistakes, to learn some more.

As stated earlier, I don't know if I will be fully going through with the project of the 3L. This all depends on how fast i can get the parts, if I get everything and get everything together ok, and aslong as I feel I can without a doubt get the thing running. I am not looking to be the fastest car out there, nor the fastest atx/mtx ford contour/cougar platform. Thomas Knight supercharger seems cool, except i don't know if it is worth it. Many of you guys had mixed reviews on it, and I havn't seen any feedback from people who have installed them (are they even shipped out yet?). The Long Island chapter of NECO has 2-3 other members besides myself looking to put in 3L engines. The other two members are also ATX's, but are looking to go all out ... more or less. I know one is def. going with a 3L hybrid, and looking into the TK superchager. He's going to spend twice or three times as much as I am, and not learn a damn thing. He's having a local shop put it in for him, at $500-$800. Me? I've done months of research, and am not looking to go any crazy length. If i blow the ATX, I'm sure i could find another one ... considering the ATX in the contour/cougar is the same, and i believe it might also be the same on the escape/taurus (different mounts or something though, i forgot). I'm sure I could find another one for cheap for the time being, while I could have the one i blew examined to find out why.

Points being, I have no problem spending a little money to learn. Second, i've cut enough corners by doing a full 01 taurus, instead of the hybrid, to be able to spend a few hundred dollards or another $1000 to replace my ATX with another or an MTX, while finding out what happened to the original. I am going to purchase a tranny cooler and if i can find any other good precautions i will.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/09/06 08:23 AM
and ya know, that SC doesn't sound like too bad of an idea. I'd still like to throw a BOV on it, and I believe blackcoog is also throwing an intercooler ... it will have to be something i'm going to have to look into. During that its a belt driven turbine, theres no need for any sort of exhaust mods ... therefore the exhaust manifolds and all stay as they are? I am def. going to have to do some more research on this thing, and what i need to do to get it running.
Posted By: warmonger_dup1 Re: 3L, hows this sound? - 07/09/06 02:36 PM
Originally posted by 99CougarNY:
and ya know, that SC doesn't sound like too bad of an idea. I'd still like to throw a BOV on it, and I believe blackcoog is also throwing an intercooler ... it will have to be something i'm going to have to look into. During that its a belt driven turbine, theres no need for any sort of exhaust mods ... therefore the exhaust manifolds and all stay as they are? I am def. going to have to do some more research on this thing, and what i need to do to get it running.




That is correct.

A straight 3L drop in or a limited conversion to your cougar intake manifolds if you want the engine (like what I did the first time) to look stock and perform like a better version of stock. THe escape/taurus cams are pretty good for an ATX.

The supercharger will leave your exhaust alone so a good set of headers and an open 2.5" exhuast will serve you very well.

It really will be very easy, do the same basic preparations for the 3L that we all do to prep it and drop in other than check for changes on mating the crank to the flexplate and torque converter...if there are any. Make sure the rod bearings are good to go, just spend the $ and buy the clevite77 so you have no headaches and you can be sure at the same time.
Put it together with the right timing cover and your choice of intakes.
Then you have to put reflash the code to support the 3L modifications. All that means is use big enough MAF and injectors. I'd convert over to the stock intake manifolds so I didn't have to deal with the fuel rail issue or ANY other conversion issues.

After that you MUST completely flush your transmission and install a quality external oil cooler at a minimum.
If you've got the extra cash, the time, and a little courage :

While the engine is out you can probably crack open the ATX. Order a new gasket and seal kit, new clutches and steels.
Clean everything well and soak everything in clean new ATF before putting it back together.
If it is anything like a normal ATX you can pull the clutch packs apart and install new clutches and steels and new seals on the pistons. When you carefully put it back together you will basically have a rebuilt ATX for only a few $hundreds.

Then you drive it and save for the supercharger.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/09/06 05:04 PM
S your saying while i have the engine apart, throw a pro-flow MAF on it, upgrade the injectors to? (I thought the 01 taurus had 24#? or was it 19?). I had plans to do the clevite 77's, but I was going to stick with the stock taurus LIM. I didn't want to touch either, because that means more gaskets, headaches, and what not ... I little welding for the fuel rail shouldn't be too bad.

As far as the tranny goes, I was told flushing it at high miles when its never been flushed before (bought the car used about 2 years ago) can actually cause problems, and that I would be better off to leave it alone. I do agree with the packs, torque convert, and everything else.

I plan on buying the engine first, then all the stuff for it ... svt tb, cable, etc. the clevite 77's, and what not .. updated oil pan and gaskets, and i'll probably even buy the timing parts as well. This way I can build the complete engine, outside the car, ready to go in. No headaches when I put the 2.5L out, thinking about how I need to swap things out of it. The only thing i'd probably do, possibly, is buy the SC right before i drop the 3L in. That way when it arrives I can do the pulleys and anything else outside of the car as well. Also, only pay for one dyno =) I think it would be sick to even come clost to 275-300wHP in a cougar ... but thats just me i guess.
Posted By: MapOfTaziFoSho Re: 3L, hows this sound? - 07/09/06 08:34 PM
ya don't change the ATF fluid...it'll destroy your trans...

Posted By: stilov Re: 3L, hows this sound? - 07/09/06 09:00 PM
Originally posted by MapOfTaziFoSho:
ya don't change the ATF fluid...it'll destroy your trans...






I used to think that way too until I changed my tranny fluid 2 weeks ago in my wife's Explorer that we have had for a short time. I thought it would be a good idea.

it barely drove after that and I picked it up Friday from the tranny shop with a rebuild in it. It doesn't screw it up, but it sure helps it go faster.
Posted By: MapOfTaziFoSho Re: 3L, hows this sound? - 07/09/06 09:44 PM
Originally posted by stilov:
Originally posted by MapOfTaziFoSho:
ya don't change the ATF fluid...it'll destroy your trans...






I used to think that way too until I changed my tranny fluid 2 weeks ago in my wife's Explorer that we have had for a short time. I thought it would be a good idea.

it barely drove after that and I picked it up Friday from the tranny shop with a rebuild in it. It doesn't screw it up, but it sure helps it go faster.




I changed it in my Buick lesabre prior to her demise and it ran great afterwards. Basically all winter it was fantastic.
Posted By: mond12345 Re: 3L, hows this sound? - 07/09/06 09:58 PM
Some people say that if you dont change the trans fluid on a regular basis and what a long time/high miles than change it, that it will make the trans "go" bad quicker.

Myth or not, i dont know. I change my MTX fluid on a mile base.
Posted By: fordrule Re: 3L, hows this sound? - 07/09/06 11:08 PM
yeah ur going to in sence do a flush when repacing all the internals of the tranny. ur not going to reuse the tranny fluid that spilled out into the pan are u?

u might want to look into getting svt cams since u will be set up for the supercharger later.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/10/06 04:39 AM
as far as i was told ... changing fluids frequently is a great thing for the tranny ... it'll keep it running great. But if they weren't changed for a long time, then don't start =).

SVT cams I don't know if i'm going to go svt cams or not .. i guess time will tell. I don't know how crazed on this engine i'm going to get.
Posted By: 99CougarNY Re: 3L, hows this sound? - 07/10/06 06:58 PM
So you guys got me started thinking TK Supercharger ... I talked to someone from NECO who I totally forgot to ask. They're getting me a price for the SC, BOV, FMIC, MAF, etc. It will probably run around $2,300 or so ... thats $1800 or so for the SC and all necessary addons to make it run real nice. This is not the upgraded version, but is going to damn complete ... i figure it'll run around 6-7 psi. Also, i'll also be getting gauges for boost, fuel, tranny temp, and an air meter, as well as a nice tranny cooler.

So i figure ballpark $4,000 is the figure I need to get the full 3L, SC, some addons, gauges and tranny cooler, and to get a full dyno tune.
that should run me around 275-300 whp =)

i'd like to have this dropped in around the november-december time frame. Nice winter project.

i'm getting an exact figure on parts tonight.
Time to start saving =)
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