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Thread: Fuel rail upgrade

  1. Default Fuel rail upgrade

    Does anyone make an upgraded fuel rail for the contour zetec?

    I am putting a 98 zetec out of a ZX2 into a 93 escort wagon. I need to use a 95 contour FR to do this because the ZX2 rail is returnless but the contour rail is a return type which is what the escort has. I have a stock one already.

    My HP plans are 350HP. I have purchased the following already to reach this goal
    FR head, WEBCAM HI torque cams, Walpro FP, turbo header, t3/t4 turbo.

    Does anyone know what the stock rail will support?

    Thanks for the help
    John

  2. Default

    Steeda makes one for the Focus, but I believe its more for looks than performance.

    There are Foci(plural for Focus) running over 300FWHP on the stock rail. So, as long as you upgrade the fuel pump and injectors and get it tuned, you should be ok.
    '98 Zetec Contour
    '99 Turbocharged Zetec Cougar

  3. #3
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    Default

    I was goign to say I have never heard of anyone upgrading the fuel rail on a zetec or a duratec when they have upped the power ... injectors and tuning yes ...
    - 95 Mystique LS
    - 99 Contour SeVT <- 3L/NPG Turbo
    - 2k Contour SVT - #2137

    Aircougar Performance

  4. #4
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    Default

    the fuel rail will be fine just dont run anything over 60PSI for your fuel pressure. i would try to size everything and have it tuned for around 45PSI
    '00 Black SVTC #391
    Now For Sale


    '97 GL Turbo Zetec - gone


  5. #5

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    I have a friend with a tuned focus and he runs 75 psi on his stock fuel rail the only thing he had to do was replace the rubber hoses that connect to the fuel rail to fuel filter/fuel filter to hard line and return rubber lines with st/less steel braided fuel lines. he got them from a focus tuner web site, but I can't remember which one. I can ask him and see where but I'd have to wait until he gets back from his deployment in the desert. It should work on the 98+ zetecs I'd imagine.
    jamesmason
    1997 2.0L I4 DOHC Modified
    2001 6.8L V10 F250 S/D
    2006 3.0L V6 Fusion SEL
    “Jargon allows us to camouflage intellectual poverty with verbal extravagance.” — David Pratt

  6. #6
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    Its not recommended to go over 60PSI on a stock fuel rail. some rails may be able to handle it but most of them cannot.
    '00 Black SVTC #391
    Now For Sale


    '97 GL Turbo Zetec - gone


  7. #7

    Default

    It was with a focus though so probably a beefier design.
    jamesmason
    1997 2.0L I4 DOHC Modified
    2001 6.8L V10 F250 S/D
    2006 3.0L V6 Fusion SEL
    “Jargon allows us to camouflage intellectual poverty with verbal extravagance.” — David Pratt

  8. #8
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    Default

    i was just talking about in general, as in all cars not just the zetec/contour as i have also seen zetec foci that are running over 60PSI without problems. but as a general rule if you have to run that high of a fuel pressure you need bigger injectors. its much safer that way.
    '00 Black SVTC #391
    Now For Sale


    '97 GL Turbo Zetec - gone


  9. #9

    Default

    ah, I smell what your cooking.
    jamesmason
    1997 2.0L I4 DOHC Modified
    2001 6.8L V10 F250 S/D
    2006 3.0L V6 Fusion SEL
    “Jargon allows us to camouflage intellectual poverty with verbal extravagance.” — David Pratt

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